With its patented and unique blade and rotor system, this machine is designed for reducing the size of waste and scrap materials such as soft plastics, textiles, cardboard, paper, and similar products. Thanks to its specially engineered blade and rotor design, it can process a wide variety of materials without requiring any design or mechanical modifications. The machine is engineered to deliver maximum efficiency and reliable performance.

Key Features

• Total installed power of 34 kW, ensuring high energy efficiency.

• Capacity of 750–1000 kg/hour for PE, PP, and similar materials.

• Automatic blade sharpening system, allowing the blades to be sharpened directly on the machine without disassembly.

• Compact design for easy installation.

• Low maintenance costs.

• User-friendly interface for simple operation.

• Unique blade design capable of cutting a wide range of materials, including PE, PP, PA66, yarn, textiles, and similar products.

• Screen system that enables output in various particle sizes.

• Designed to allow users to perform maintenance quickly and easily, minimizing downtime and simplifying servicing.

The Agromelli Extruder Machine is a fully automatic system designed for the single-stage pelletizing of clean industrial plastic waste or plastics from washing lines. It also enables the automatic processing of dewatered flakes and plastic films from washing lines into high-quality plastic pellets in a single stage.

Its user-friendly operation and fully automatic functionality help reduce labor requirements, while its compact design minimizes space requirements. The machine also provides excellent energy efficiency through its high-performance operation. It is equipped with an intelligent PLC control system and a touchscreen interface for easy operation and precise process management.

Key Features

• Available with production capacities ranging from 100 kg/h to 1,500 kg/h, depending on the type of raw material.

• The screw and barrel can be manufactured using steel grades such as 4140, 8550, and other materials, according to the customer's specific requirements and application needs.

The Extruder Machine is designed to recycle dried plastic waste by converting it into reusable raw material. It melts plastic under controlled heat and high pressure, producing high-quality raw material suitable for further manufacturing processes.

The machine is designed and manufactured using the latest technology. Key parameters such as screw diameter, L/D (length-to-diameter) ratio, number of degassing zones, and feeding system are customized according to the type of material being processed and the required production capacity.

Key Features

• Available with production capacities ranging from 100 kg/h to 1,300 kg/h, depending on the type of raw material.

• The screw and barrel can be manufactured using steel grades such as 4140, 8550, and other materials, according to the customer's specific requirements and production needs.

The Agromel Machine is a high-efficiency pre-processing system that performs shredding, drying, and densification before the extrusion stage. Since the processed material is moisture-free and has a higher bulk density, it increases the capacity of the extruder while improving the quality and consistency of the final product.

Key Features

• Available in various capacities ranging from 100 kg/h to 1,000 kg/h.

• Chamber diameters are available from Ø800 mm to Ø1600 mm.

• Manufactured from heavy-duty steel using MIG welding technology.

• Equipped with a rotating disc and rotating disc blades inside the chamber, along with fixed auxiliary blades positioned around the chamber.

• Blades are manufactured from high-strength materials such as 1.2379 tool steel, Hardox, and other wear-resistant steel grades.

• The cast body and heavy flywheel design provide excellent energy efficiency.

• The material discharge door can be manufactured with either a pneumatic or hydraulic control system according to customer requirements.

The machine is designed for reducing the size of plastic waste and scrap materials using rotating and stationary blades. The rotor type, screen configuration, and blade arrangement are selected according to the material being processed to ensure optimum performance. It is engineered to deliver maximum efficiency.

Its specially designed bearing system enables wet crushing applications, providing greater flexibility for different recycling processes. Depending on the material being processed, the machine can be equipped with either a fan discharge system or a screw conveyor discharge system.

Key Features

• Available with production capacities ranging from 100 kg/h to 1,500 kg/h.

• The optimized blade arrangement ensures high productivity while reducing energy consumption.

• Designed to allow users to perform maintenance quickly and easily, minimizing downtime and simplifying servicing.

• Special anti-vibration mounting blocks are used to enhance the durability of the frame and protect the machine from shock and vibration.

The Melt Filtration System is designed to separate and remove contaminants, impurities, and foreign particles from the molten plastic coming from the extruder, protecting the die head and improving the quality of the final product. It is manufactured entirely from high-quality steel using state-of-the-art technology to ensure reliable operation under heavy-duty working conditions.

Key Features

• Available in single-screen and dual-screen configurations with diameters ranging from Ø200 mm to Ø500 mm, depending on the production line capacity.
• Equipped with multiple cartridge heaters to achieve and maintain the optimum operating temperature according to the filter size.
• Multi-piece ceramic heaters are used throughout the filter body for efficient and uniform heat distribution.
• The modular heater design minimizes spare parts costs and reduces maintenance and replacement time.
• Surfaces exposed to friction are hard-faced by welding and hardened to 58–60 HRC for superior wear resistance.
• Optional pressure sensors are available for continuous process monitoring.
• Supplied with hydraulic units in various sizes to suit different production requirements.
• Mounted on a wheeled chassis for easy transportation and installation.
• Custom-designed filtration systems are also available for processing special materials such as polyester.

The Baby Extruder Machine is an auxiliary unit designed to operate in conjunction with the main extruder as an integrated part of the extrusion line. Its primary purpose is to improve the degassing process in applications where gases generated during plastic melting cannot be removed efficiently, which could otherwise reduce the quality of the final pellets.

Molten plastic from the main extruder passes through a thick-walled, heater-insulated transfer pipe before entering the Baby Extruder. During this transfer, the molten material is briefly exposed to ambient air, allowing it to cool slightly. This controlled exposure enables trapped gases to escape more effectively before the material enters the Baby Extruder, resulting in higher-quality, more homogeneous, and gas-free plastic pellets.

The Baby Extruder Machine is manufactured in various sizes and capacities to match the output capacity of the main extrusion line.

The Pellet Cutting Machine is designed to cut molten plastic material coming from the extruder into uniform plastic pellets with high precision. It is available in vertical and horizontal configurations to meet different production requirements.

Key Features

• Cutting blades are manufactured from 1.2379 tool steel for excellent wear resistance and long service life.
• A custom die face is manufactured according to the type of raw material being processed.
• The entire machine is manufactured from AISI 304 stainless steel for superior durability and corrosion resistance.
• A Variable Frequency Drive (VFD) is used to control the cutting motor, allowing precise adjustment of pellet size.

Manufactured in capacities ranging from 16 m3 to 100 m3 and in various designs. They are used both for storage purposes and to provide a stable and steady feed to the extruder.

Single & Double Filling Stations

The Single and Double Filling Stations are designed for the automatic and efficient filling of plastic pellets into Big Bags or other packaging types using a pneumatic conveying (fan) system.

Key Features

• Available in single or double filling station configurations according to customer requirements.

• Designed for standard Big Bag filling, with custom configurations available for different bag sizes upon request.

• Material discharge outlets can be operated using either manual or pneumatic control systems.

• Optional weighing systems and barcode printing features are available for accurate and traceable packaging operations.

The Conveyor System is designed to transport materials safely and efficiently between different processing units within the production line. Depending on the characteristics of the material being handled, the conveyor can be equipped with PVC or rubber belts. Custom-designed conveyor systems are also available for integration with metal detection systems.

Key Features

• Ensures safe and continuous transportation of materials between different production units using a conveyor belt.
• Available with PVC or rubber belts, depending on the material handling requirements.
• Custom-designed conveyor systems can be manufactured for integration with metal detectors.

It is used to transport recycled materials from one place to another. It is manufactured in various capacities according to the requirement.